Production process and process of rubber mold factory

In recent years, the plastic mold industry has increasingly high requirements for mechanical equipment and instruments! The cost of mold testing equipment, coordinate measuring machines, and other testing instruments is constantly increasing, indicating that the improvement of quality is the direction of demand development for the entire plastic mold manufacturer. After more than 20 years of exploration and continuous learning, Shenzhen Yangfan Fine Mold Company has summarized many years of experience: to ensure the quality of plastic mold production, it is also necessary to strictly control the key links of plastic mold production in order to make plastic molds have high quality. The specific situation can be controlled from the following 9 steps:
1. Effectively handle product data, process data, and drawing documents: handle useful product data, process data, and drawing documents to ensure the comprehensiveness of documents and the consistency of drawing versions; Enable drawings to achieve useful sharing and useful query usage. Being able to establish a complete computer database for file processing, organizing and using scattered planning drawings and previously scattered and obstructed information in the planning section, to prevent confusion in 2D and 3D due to planning drawings, confusion in original, design, and repair versions, inconsistency between 3D models and 2D drawing data, non-standard and chaotic 2D drawing planning, and problems that are difficult to detect and correct in a timely manner, resulting in the need to modify, rework, or even invalidate the mold, increasing the cost of mold production, prolonging the mold production cycle, and affecting delivery time.
2. It is necessary to timely summarize the planning and cost of each set of molds: after the issuance of work vouchers in the effective control workshop, it is necessary to effectively handle the scrapping of cutting tools; Through precise mold structure planning, efficient mold component processing, and precise spare parts inspection, the additional cost caused by mold design changes and repairs will be effectively reduced, and the actual cost of each set of molds will be obtained, effectively controlling the quality of the molds.
3. Adhere to the consistency and completeness of mold drawings, processing technology, and material data: Through useful, detailed, and rigorous testing methods, ensure the consistency and completeness of mold drawings, processing technology, and material data.
4. Overall planning: Organically organize and integrate information on plans, planning, processing technology, workshop production status, human resources, etc., and then use harmonious plans and production to effectively ensure mold quality and timely delivery.
5. Develop a complete and practical mold production processing system: Develop a complete mold production processing system, including a computer information processing system for product data processing, process data processing, plan processing, and progress processing in the mold production processing process, including mold production plan formulation, mold planning, process formulation, workshop mission assignment and product inspection, warehouse processing, etc., so that mold production and related auxiliary information can be fully tracked and processed from plan formulation to completion and delivery.
6. Establish a processing technology plan: Establish a processing technology plan, summarize the mold parts list, purchased parts list, standard parts list, self-made parts list, self-made standard parts list, material list, heat treatment parts list, vulnerable parts list, and mold costs, to ensure that relevant resources are available in a timely manner. Combining the production plan and progress management, ensure that relevant equipment can be effectively used, prevent personnel from being idle, and ensure that each link in processing and production can be interconnected.
7. Establish a quality inspection department, strictly regulate testing methods, eliminate the mentality of "similar" luck, and ensure the accuracy of mold processing of various spare parts. Useful control of mold quality, effectively linking quality to individuals based on previous and subsequent process records. Can strengthen the planning and operator's sense of responsibility.
8. Based on the situation of our company and customers, formulate suitable mold planning standards and mold planning operation manuals for our company and customers; Mold making standards, mold making operation instructions, standardized mold planning and mold making; Be prepared to create molds that do not meet customer requirements due to personal habits and outdated mold making ideas.
9. Establish a follow-up and handling team for mold projects: establish a communication and supervision bridge between customers, shopping malls, engineering, procurement, production, warehouses, injection molding, etc., conduct detailed communication on affairs and skills, fully understand the customer's mold skill requirements, record and summarize the communication content, and accurately transmit it to all departments to avoid repetition, repetition, trial molding, modification, rework, and save costs and time. Gradually establish a customer business and skill knowledge base for each customer, and share it within the company to improve customer service level and reduce errors. Follow up and supervise the production progress of the mold project, organize trial molds, follow up on relevant materials, confirm sample testing, send samples, and organize mold production.
With the gradual saturation of plastic mold shopping malls, the demand for products is decreasing, and the requirements for product functionality and personalization are becoming higher and higher. The era of plastic molds winning at low prices is gone forever. With the slogans of entrepreneurship, innovation, and development, hundreds of new technology startups participate in shopping malls. In addition to technological innovation and breakthroughs, they also have increasingly strict quality requirements for products compared to the past, which also drives the quality reform of the entire manufacturing industry. As the mother of industry, mold making faces both opportunities and challenges at the forefront of the trend. As long as we strive for excellence, introduce advanced equipment, and complete more complete processing mechanisms. Ability to control the quality of plastic molds in the process, as long as this ability is more effective in improving the quality of the molds. Only by keeping up with the pace of technology can products better meet the needs of shopping malls.